|

Development of Technology for Obtaining Bayerite from Kaolin Clays from the Chashma-Sang Deposit in the Republic of Tajikistan

Authors: Naimov N.A., Mirsaidov U.M., Mirpochaev Kh.A., Aslonov A.A., Shokarimov S.M. Published: 26.03.2025
Published in issue: #1(118)/2025  
DOI:

 
Category: Chemistry | Chapter: Inorganic Chemistry  
Keywords: aluminium sulphate, kaolin clay, Chashma-Sang deposit, sulphatisation, aluminium hydroxide, bayerite, iron hydroxide, burkeite

Abstract

The article presents the results of research on the technology of alkaline treatment of a sulfate-containing solution consisting mainly of aluminum and iron sulfates using sulfatization of kaolin clays from the Chashma-Sang deposit in order to obtain aluminum hydroxide. The laboratory is studying the process of alkaline treatment of a sulfate-containing solution depending on temperature, process time, sodium hydroxide concentration and caustic modulus.It is established that at a temperature of 85 °C, a process time of 30 minutes, a concentration of sodium hydroxide of 10 % and a caustic modulus of 3.0, the degree of extraction of sodium tetrahydroxoaluminate into the solution is more than 99 %, precipitation of iron hydroxide is more than 98 %, and the remaining amount of impurity aluminum hydroxide in the iron hydroxide composition is 0.9 %. Carbonation of a solution of sodium tetrahydroxoaluminate produces aluminum hydroxide, in which the content of Al(OH)3 is more than 99 %. X-ray phase analysis revealed that the resulting aluminum hydroxide corresponds to the mineral bayerite (file number PDF 74-1119). According to the results of the physico-chemical analysis, the obtained aluminum hydroxide meets the requirements of GOST 11841--76 for technical aluminum hydroxide and TU 1711-001-00658716--99. Based on laboratory studies, a basic technological scheme for processing kaolin clays from the Chashma-Sang deposit in order to obtain aluminum hydroxide is being developed. In accordance with the results of the conducted research and the developed technological scheme, the technology of sulfatization of kaolin clays and alkaline treatment of a sulfate-containing solution to obtain a pilot amount of aluminum hydroxide is being tested in the JSC "Tajik Aluminium Company" gas treatment shop

The work was carried out with the financial support of JSC "Tajik Aluminium Company"

Please cite this article in English as:

Naimov N.A., Mirsaidov U.M., Mirpochaev Kh.A., et al. Development of technology for obtaining bayerite from kaolin clays from the Chashma-Sang deposit in the Republic of Tajikistan. Herald of the Bauman Moscow State Technical University, Series Natural Sciences, 2025, no. 1 (118), pp. 137--151 (in Russ.). EDN: GHXQYF

References

[1] Pozin M.E. Tekhnologiya mineralnykh soley. Ch. 2. [Technology of mineral salts. P. 2]. Leningrad, Khimiya Publ., 1974.

[2] Guz S.Yu., Baranovskaya R.G. Proizvodstvo kriolita, ftoristogo alyuminiya i ftoristogo natriya [Production of cryolite, aluminum fluoride and sodium fluoride]. Moscow, Metallurgiya Publ., 1964.

[3] Wan B., Li W., Sun W., et al. Synthesis of cryolite (Na3AlF6) from secondary aluminum dross generated in the aluminum recycling process. Materials, 2020, vol. 13, iss. 17, art. 3871. DOI: https://doi.org/10.3390/ma13173871

[4] Safiev Kh., Naimov N.A., Ruziev D.R., et al. Physicochemical parameters of a hydrochemical technology employing sodium chloride to obtain cryolite used in aluminium production. iPolytech Journal, 2022, vol. 26, no. 2, pp. 348--356 (in Russ.). DOI: https://doi.org/10.21285/1814-3520-2022-2-348-356

[5] Sushkov A.I., Troitskiy I.A. Metallurgiya alyuminiya [Metallurgy of aluminium]. Moscow, Metallurgiya Publ., 1965.

[6] Mirsaidov U.M. Pererabotka alyumosilikatnykh rud Tadzhikistana spekatelnymi metodami [Processing of aluminosilicate ores in Tajikistan by sintering methods]. Dushanbe, Donish Publ., 2021.

[7] Layner Yu.A. Kompleksnaya pererabotka alyuminiysoderzhashchego syrya kislotnymi sposobami [Complex processing of aluminum-containing raw materials by acid methods]. Moscow, Nauka Publ., 1982.

[8] Zapolskiy A.K. Sernokislotnaya pererabotka vysokokremnistogo alyuminievogo syrya [Sulfuric acid processing of high-silicon aluminum raw materials]. Kiev, Naukova dumka Publ., 1981.

[9] Mirsaidov U.M., Mirzoev D.Kh., Boboev Kh.E. Kompleksnaya pererabotka argillitov i kaolinovykh glin Tadzhikistana [Complex processing of mudstones and kaolin clays of Tajikistan]. Dushanbe, Donish Publ., 2016.

[10] Naimov N.A., Amindzhoni G., Ruziev Dzh.R., et al. Physical and chemical aspects of processing stavrolite-muscovite schists by sulfathization method. Doklady Akademii nauk Respubliki Tadzhikistan, 2018, vol. 61, no. 2, pp. 194--199 (in Russ.). EDN: YLSRVB

[11] Erov Z.E., Kabirov Sh.O., Murodien A., et al. Mineralno-syryevaya baza khimiko-metallurgicheskoy promyshlennosti Tadzhkistana [Mineral and raw materials base of the chemical and metallurgical industry of Tajikistan]. Stambul, Mega Basym Publ., 2012.

[12] Naimov N.A., Ruziev Dzh.R., Boboev Kh.E., et al. Physico-chemical and technological aspects of the sulfuric acid method for processing kaolin clay Tajikistan. Doklady Akademii nauk Respubliki Tadzhikistan, 2017, vol. 60, no. 7-8, pp. 356--361 (in Russ.). EDN: ZHJOLD

[13] Naimov N.A., Ruziev Dzh.R., Ibrokhimzoda F.D., et al. [Technology of processing kaolin clays of the deposit "Chashma-Sang" by sulfatisation]. Mater. Mezhdunar. nauch.-metod. konf. "Progress nauka khimiya, tekhnologiya i ekologiya" [Proc. Int. Sci.-Pract. Conf. Progress in Science Chemistry, Technology and Ecology]. Dushanbe, 2023, pp. 37--39 (in Russ.).

[14] Naimov N.A., Amindzhoni G., Ruziev Dzh.R., et al. [Technology of production of experimental amount of aluminium-bayerite hydroxide from kaolin clay of "Chashma-Sang" deposit]. Mater. Mezhdunar. nauch.-prakt. konf. "Razvitie novykh napravleniy v khimii i khimicheskoy tekhnologii" [Proc. Int. Sci.-Pract. Conf. Development of New Directions in Chemistry and Chemical Technology]. Dushanbe, 2023, pp. 34--41 (in Russ.).

[15] Naimov N.A., Safiev Kh., Mirsaidov U., et al. Physico-chemical and technological aspects of processing kaolin clays of Chashmasang deposit by sulfatization method. Izv. Vyssh. Uchebn. Zaved. Khim. Khim. Tekhnol. [ChemChemTech.], 2024, vol. 67, no. 2, pp. 67--73 (in Russ.). DOI: https://doi.org/10.6060/ivkkt.20246702.6873

[16] Kilimnik A.B., Nikiforova E.Yu. Synthesis of mixtures of nanodispersed powders of nickel oxide and iron oxide on the alternating current. Vestnik TGTU [Transactions TSTU], 2012, vol. 18, no. 3, pp. 703--709 (in Russ.). EDN: PERXGT

[17] Ilin A.P., Ilin A.A., Smirnov N.N. The development of catalysts for the process of medium temperature conversion of CO in ammonia manufacturing. Ros. khim. zhurn., 2006, vol. 50, no. 3, pp. 84--93 (in Russ.). EDN: HTUVDJ

[18] Ilin A.A., Kurochkin V.Yu., Ilin A.P., et al. Mechanochemical oxidation of metal iron powder. Izv. Vyssh. Uchebn. Zaved. Khim. Khim. Tekhnol. [ChemChemTech], 2008, vol. 51, no. 3, pp. 33--36 (in Russ.). EDN: IIQWNR

[19] Naimov N.A., Sattorov S.A., Amindzhoni G., et al. [Pilot production of purified coagulant from kaolin clays of the deposit "Chashma-Sang" and its laboratory testing]. Mater. Mezhdunar. nauch.-prakt. konf. "Razvitie novykh napravleniy v khimii i khimicheskoy tekhnologii" [Proc. Int. Sci.-Pract. Conf. Development of New Directions in Chemistry and Chemical Technology]. Dushanbe, 2023, pp. 10--15 (in Russ.).

[20] Tagandurdyeva N., Naraev V.N., Postnov A.Yu., et al. Preparation of aluminum hydroxide --- bayerite by precipitation method. Izvestiya SPbGTI(TU) [Bulletin of St PbSIT(TU)], 2020, no. 53, pp. 17--22 (in Russ.). DOI: https://doi.org/10.36807/1998-9849-2020-53-79-17-22

[21] Naimov N.A., Amindzhoni G., Akhmadshoev I.Sh., et al. [Production of experimental quantities of alumina, aluminium fluoride and cryolite from byerite obtained from kaolin clay of "Chashma-Sang" deposit]. Mater. Mezhdunar. nauch.-prakt. konf. "Razvitie novykh napravleniy v khimii i khimicheskoy tekhnologii" [Proc. Int. Sci.-Pract. Conf. Development of New Directions in Chemistry and Chemical Technology]. Dushanbe, 2023, pp. 46--51 (in Russ.).

[22] Erkaev A.U., Kucharov B.Kh., Koshanova B.T., et al. Obtaining burkeite from sulphate salts of Uzbekistan. Universum: Tekhnicheskie nauki, 2018, no. 12 (in Russ.). Available at: http://7universum.com/ru/tech/archive/item/6742